About Can Pail Filling System
This efficient Can Pail Filling System is suitable for handling a wide range of liquids to be filled in varied container shapes and sizes. Simple to use and maintain, this machine is available with easy to operate PLC controls. It can easily fill liquids, semi-liquids and liquids with particulates with different head formats from 2,4, 6, 8 to 12. In addition, it ensures the dispensing volumes from 5ml to 1,300ml with high-end filling speed.
Precision and EfficiencyEquipped with a sophisticated PLC-based control system and an electric motor drive, this filling system achieves remarkable accuracy at 0.2% of filling volume. Its production capability enables up to 200 cans or pails every hour, making it ideal for large-scale operations where reliability and consistency are critical. The anti-drip nozzle design and adjustable fill settings further enhance productivity while minimizing waste.
Safety and Ease of OperationSafety is thoughtfully engineered into the system with features like an emergency stop, overload protection, and interlocking mechanisms. The intuitive touchscreen HMI ensures user-friendly operation and rapid adjustment of settings. Easy-to-remove components simplify the cleaning-in-place (CIP) process, supporting stringent sanitation protocols, especially in food and sensitive chemical industries.
FAQs of Can Pail Filling System:
Q: How does the Can Pail Filling System achieve precise filling accuracy?
A: The system uses a PLC-based automatic control and a level sensor to consistently monitor and adjust the fill, maintaining accuracy within 0.2% of the target volume. The anti-drip nozzle and pneumatic shut-off ensure controlled dispensing and prevent spills.
Q: What types and sizes of containers can be used with this filling system?
A: It is compatible with plastic or metal pails and cans, specifically designed for capacities ranging from 2 to 25 kg (10-25 liters), making it suitable for a broad range of packaging requirements in various industries.
Q: When is it necessary to perform cleaning and how is it managed?
A: Routine cleaning is recommended at product changeovers or regular intervals as specified in your quality control protocol. The filling machine is designed for easy disassembly, supporting Cleaning in Place (CIP) to help meet food safety or chemical handling standards.
Q: Where can this filling system be installed and utilized?
A: This system is ideal for manufacturing plants in the chemical, paint, lubricant, and food sectors across India and beyond. Its compact dimensions and robust stainless steel construction allow installation in diverse industrial environments.
Q: What is the process for adjusting fill settings or changing production parameters?
A: Adjustments are made directly from the user-friendly touchscreen HMI panel. Operators can set target fill weights, production rates, and other parameters quickly, ensuring minimal downtime between shifts or product runs.
Q: How does the filling system benefit businesses in the long run?
A: Businesses benefit from minimized product loss due to the anti-drip, high-precision filling nozzles, reduced contamination risk thanks to easy cleaning and stainless steel build, enhanced safety features, and efficient automated operation leading to higher throughput.