IBC Palletized Drum Filling System

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MOQ : 1 Piece

IBC Palletized Drum Filling System Specification

Product Type
IBC Palletized Drum Filling System

Material
Stainless Steel 304/316

Application
Chemical, Food, Pharmaceutical, Paint, Oil Industries

Packaging Material
Drums, IBC, Barrels

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
220-415V AC

Weight (kg)
Approx. 600-800 kg

Dimension (L*W*H)
2200 x 1800 x 2500 mm

Capacity
Up to 200 liters per drum, 1000 liters per IBC

Feature
Automatic Filling, Accurate Weighing, Spill-proof Design

Color
Silver/Grey

Operation Mode
Semi & Fully Automatic

Operating Temperature
5°C to 45°C

Number of Filling Heads
Single/Multiple

Filling Speed
20-40 drums per hour

Safety Features
Emergency Stop, Overfill Protection, Interlock System

Hopper Capacity
Optional as per requirement

Display Type
Digital Display

Conveyor Type
Roller Conveyor / Pallet Truck Compatible

Air Requirement
6-8 Bar (for pneumatic operations)

Ingress Protection
IP65 Rated Cabinet

Power Consumption
2-5 kW

Nozzle Type
Specially Designed Anti-drip Nozzle

Filling Accuracy
±0.1% of Full Scale

IBC Palletized Drum Filling System Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
20 Pieces Per Day

Delivery Time
1 Days

About IBC Palletized Drum Filling System

We are supplying here the IBC Palletized Drum Filling System that is designed to handle drums or IBCs with bungs and caps removed. This machine will convey, visually locate the fill holes, fill then discharge a full pallet of drums automatically. It will do the same for an IBC. This filling system was built for a food grade application, subject to wash down. The machine operates as top and sub-surface filler. The offered IBC Palletized Drum Filling System is very efficient and durable.

Exceptional Accuracy and Efficiency

This filling system stands out for its outstanding filling accuracy of 0.1% of full scale, minimized product waste, and efficient use of resources. With a single or multiple filling head option, businesses can adapt the equipment to match production demands, ensuring both speed and precision in filling operations.

Advanced Safety and Smart Controls

Safety is prioritized through multiple protective features including emergency stop, overfill protection, and an interlock system. The systems digital display, PLC-based control, and optional hopper capacity offer user-friendly operation and intelligent monitoringreducing manual intervention and improving workflow.

Designed for Versatility and Adaptation

Manufactured from high-grade stainless steel (304/316), this filling equipment can handle multiple applications and packaging typesdrums, IBCs, and barrels. The operating temperature range from 5C to 45C, and compatibility with electric drives, roller conveyors, or pallet trucks, make it suitable for diverse industrial environments.

FAQs of IBC Palletized Drum Filling System:

Q: How does the IBC Palletized Drum Filling System achieve such high filling accuracy?

A: The system incorporates a PLC-based digital control and a specially designed anti-drip nozzle, ensuring filling accuracy within 0.1% of full scale. The computerized weighing mechanism and precise dosing process together minimize product loss and overfill incidents.

Q: What is the process for operating this drum filling system?

A: Operations begin with positioning the drum or IBC on the roller conveyor or pallet truck-compatible platform. The PLC-based controller manages the automatic or semi-automatic filling sequence, activating the anti-drip nozzle and ensuring accurate dosing. Safety features like the emergency stop and interlock remain active throughout the process.

Q: When should you choose single versus multiple filling heads?

A: Single filling heads are suitable for lower-volume operations or limited space, while multiple filling heads increase throughput, efficiently handling up to 40 drums per hour. The choice depends on your production volume, space availability, and speed requirements.

Q: Where is the IBC Palletized Drum Filling System typically used?

A: This system serves a broad range of industries including chemical, food, pharmaceutical, paint, and oil manufacturers, particularly where liquid products require precise and safe filling into drums, IBCs, or barrels in packaging or processing areas.

Q: What safety measures are in place during operation?

A: The system features emergency stop buttons, overfill protection, and interlock systems to halt operations if a safety breach or malfunction occurs, reducing the risk of spills and ensuring operator protection at all times.

Q: How does the system accommodate different packaging types and capacities?

A: The filling system supports up to 200 liters per drum and 1000 liters per IBC, with hopper capacities available as per requirement. Its adaptability to roller conveyors and pallet trucks allows easy handling of various drum and IBC sizes.

Q: What are the primary benefits of using this automatic drum filling system?

A: Key benefits include high operational accuracy, minimized spillage, reduced labor through automation, versatile handling of various liquids and packaging forms, and enhanced workplace safety, making it suitable for demanding industrial environments.