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Bead Mill

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MOQ : 1 Piece

Bead Mill Specification

Model
Customized as per client requirement

Rotation
Horizontal

Product Type
Bead Mill

General Use
Grinding, dispersion, and mixing of materials in industrial production

Material
Mild Steel / Stainless Steel (parts in contact with product)

Type
Wet Grinding Mill

Capacity
5 L to 250 L (varies by model)

Weight (kg)
~1000-3000 kg (depends on design)

Computerized
No

Automatic
Semi-automatic / Automatic (optional)

CNC Or Not
Not CNC

Control System
Manual / PLC based (depends on model)

Grinding Length
Variable, depends on model/application

Floor Space
Approx. 1800 mm x 900 mm (varies with model)

Spindle Speed
1000-3000 rpm (depends on material and configuration)

Power
7.5-30 kW (as per production scale)

Voltage
415V AC, 3 Phase, 50 Hz

Dimension (L*W*H)
Approx. 1800 mm x 900 mm x 1600 mm

Feature
High process efficiency, easy cleaning, continuous operation

Color
Blue / Customized

Bead Mill Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
20 Pieces Per Week

Delivery Time
1 Week

Main Domestic Market
All India

About Bead Mill

Laboratory Bead Mill

Owing to our rich knowledge as well as professional workforce, we have achieved a noted position as a reliable manufacturer and supplier of Laboratory Bead mill. This system is the optimal solution for the development of innovative wet grinding processes. Our diligent workforce uses the best quality materials and components to manufacture this system. The core piece of the system is a robust and powerful drive and control unit can be combined with different process units tailored to specific applications. Laboratory Beadmill is suitable for products of low to medium viscosity. It can be operated with the data logging system, allowing continuous process monitoring and ensuring reproducible processes.

Versatile Grinding & Dispersion Technology

The Bead Mill delivers exceptional performance for industrial-scale grinding, mixing, and dispersing. Its adaptability to multiple bead materials (glass, zirconium, steel) and compatibility with a broad viscosity range make it a flexible solution across diverse applications, from paints and inks to chemicals and pharmaceuticals.

Advanced Cooling and Safety Features

Engineered with a jacketed chamber for effective water cooling and equipped with overload and emergency stop systems, the Bead Mill ensures stable, safe operation even during intensive batch processing. Reliable mechanical or double mechanical seals provide leak resistance and robust sealing during continuous use.

Customized Performance for Your Needs

Ranging in capacity from 5 to 250 liters and available with either manual or PLC-based control systems, each Bead Mill is tailored to client requirements. Its compact footprint, adjustable speed (1000-3000 rpm), and easy-clean design deliver both process efficiency and convenience.

FAQs of Bead Mill:

Q: How does the Bead Mill achieve fine particle sizes below 5 microns (D90)?

A: The Bead Mill uses high-speed rotation (10003000 rpm) and compatible grinding beadsglass, zirconium, or steelwithin an abrasion-resistant chamber. This efficient mechanism enables consistent grinding and dispersion, achieving particle fineness of less than 5 microns (D90) for various wet processing requirements.

Q: What materials and industries are suitable for processing in the Bead Mill?

A: This mill is designed for a variety of industries including paint, ink, coatings, chemicals, pharmaceuticals, and mineral processing. It is suitable for wet grinding, dispersion, and mixing of particles in materials with viscosities up to 10,000 cP, making it an excellent choice for industrial production environments.

Q: When should I consider using the jacketed chamber cooling system?

A: The jacketed chamber cooling system should be used when processing heat-sensitive materials or running continuous, high-intensity operations. Circulating water through the jacket effectively manages temperature, preventing material degradation and ensuring stable performance during extended use.

Q: Where is the Bead Mill typically installed and operated?

A: The Bead Mill is usually installed in industrial plants or production facilities that require efficient grinding or dispersion. With a floor space of approximately 1800 mm x 900 mm (depending on model), it fits well within standard industrial workspaces and offers noise levels below 85 dB for operator comfort.

Q: What safety features are incorporated into the Bead Mill?

A: For operator and process safety, the Bead Mill is equipped with overload protection, emergency stop functionality, and robust sealing with mechanical or double mechanical seals. These features minimize risks of mechanical failure, overheating, and product leakage during operation.

Q: How does the discharge and feed system work in this bead mill?

A: Material can be discharged continuously by pumpeither diaphragm or gear typeenabling uninterrupted processing. The adjustable feed flow rate (0.510 L/min) depends on the mill size and application, ensuring optimal throughput and process control.

Q: What are the primary benefits of using this wet grinding bead mill?

A: Key benefits include high process efficiency, flexibility in bead and lining material, continuous operation with minimal manual intervention, customizable controls (manual or PLC), ease of cleaning, and compatibility with a wide range of industrial applications, delivering cost-effective and scalable production solutions.

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