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Liquid Filling System

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MOQ : 1 Unit

Liquid Filling System Specification

Product Type
Liquid Filling System

Material
Stainless Steel 304/316

Application
Pharmaceuticals, Food & Beverage, Cosmetics, Chemicals

Packaging Material
Plastic, Glass Bottles

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric Motor

Voltage
220V/380V, 50-60 Hz

Weight (kg)
Approx. 350 kg

Dimension (L*W*H)
1800 mm x 900 mm x 1500 mm

Capacity
1000-3000 bottles/hour

Feature
Automatic filling, high precision, user-friendly interface

Color
Metallic Silver

Noise Level
<70 dB

Safety Features
Emergency stop, Sensor fault detection

Bottle Diameter Range
30 mm to 120 mm

Power Consumption
2.5 kW

Filling Range
50 ml to 1000 ml

Filling Accuracy
±1%

Number of Filling Heads
2-8 (customizable)

Cleaning System
CIP (Clean-In-Place) enabled

Conveyor Speed
Adjustable up to 15 meters/min

Air Pressure Requirement
0.4-0.6 MPa

Operation Mode
Touchscreen Panel

Nozzle Type
Drip-free Nozzles

Liquid Filling System Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
20 Units Per Week

Delivery Time
1 Week

Main Domestic Market
All India

About Liquid Filling System

We have marked a distinct position in this domain by manufacturing and supplying Liquid Filling System. It is specially designed to fill various types of foaming and non- foaming liquids like paints, coatings, solvents, chemicals, resins and many more. Our expert workforce uses the best quality materials and components to manufacture this system. It has a built-in feature for net/ gross filling in coarse & fine with safety and accuracy. The machine also features automatic container weight checking before filling. Liquid Filling System also comprises of MS zinc plated foot arrestor plates toÃƒâ€š prevent scale shifting while in use.

User-friendly weigh metric system

Specially designed to fill various types of foaming and non- foaming liquids like paints, coatings, solvents, chemicals, resins and many more

In-built feature for net/ gross filling in coarse & fine with safety and accuracy

Easy cleaning and change & movable systems with easy product changeover

Filling capacity from 500 gm to 30 kg

High Precision Liquid Filling

Designed with advanced drip-free nozzles and a sophisticated PLC control system, this liquid filling machine achieves remarkable accuracy (1%) across a wide volume range. Operators can easily adjust fill volumes and speed via the intuitive touchscreen panel, making it suitable for small to medium bottling runs. The systems built-in fault detection and emergency stop functions enhance both safety and reliability.

Flexible and User-Friendly Operation

With its customizable number of filling heads (28), adjustable conveyor speed, and support for multiple bottle diameters, the system is engineered for versatility across industries. Automated features reduce operator intervention and the color touchscreen provides clear, accessible controls. This user-oriented approach streamlines factory workflows while enabling quick changeovers between different products or bottle sizes.

Robust Construction and Hygiene Standards

Manufactured with high-grade stainless steel (304/316), and equipped with a CIP (Clean-In-Place) cleaning system, the filling machine adheres to strict hygiene regulations, making it a preferred choice for pharmaceuticals and food applications. The entire system is designed to withstand industrial environments, offering durability, ease of maintenance, and long-lasting performance in Indias demanding production conditions.

FAQs of Liquid Filling System:

Q: How does the drip-free nozzle technology benefit liquid filling operations?

A: The drip-free nozzles prevent spills and product wastage during the filling process, ensuring cleaner operation and maintaining filling consistency. This reduces the need for frequent cleaning, minimizes downtime, and enhances the overall efficiency of the production line.

Q: What is the process for adjusting bottle size and fill volume on this system?

A: Operators can select the desired bottle diameter (ranging from 30 mm to 120 mm) and filling volume (between 50 ml and 1000 ml) directly using the touchscreen panel. The systems PLC control adjusts conveyor guides and nozzle positions to accommodate different sizes quickly, facilitating rapid changeovers.

Q: When should the CIP (Clean-In-Place) system be used, and how does it work?

A: The CIP system should be activated during routine maintenance, product changeovers, or as part of scheduled hygiene protocols. It automatically cleans internal components like pipes and nozzles using circulating cleaning solutions, reducing manual labor and ensuring compliance with strict hygiene standards.

Q: Where is this liquid filling system best utilized?

A: This machine is ideal for use in pharmaceutical, food & beverage, cosmetic, and chemical manufacturing facilities in India, where high precision, hygiene, and adaptability are critical. Its design supports both plastic and glass bottles, broadening its application range.

Q: What safety features are included to protect operators and equipment?

A: Safety is ensured by an emergency stop button and sensor fault detection system. The machine promptly halts in case of operational issues or safety risks, thus safeguarding both personnel and equipment from potential harm.

Q: How does adjusting the conveyor speed impact the filling process?

A: Adjustable conveyor speed (up to 15 meters per minute) allows synchronization with upstream and downstream equipment, optimizing overall line efficiency. It also accommodates varying bottle sizes and viscosities, preventing spills or overflows.

Q: What are the main benefits of using this automatic liquid filling system?

A: Key benefits include high filling accuracy, customizable configuration, low noise operation, robust hygiene standards with stainless steel construction, and a user-friendly touchscreen interfaceall designed to streamline production and maintain product quality.